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The manufacturing method
of isooctanoic acid
isooctanoic acid, also known as 2-ethylhexanoic acid, is an important organic chemical raw material, widely used in lubricants, plasticizers, stabilizers, spices and other fields. This article will introduce the manufacturing method of isooctanoic acid, including raw material preparation, reaction process, post-treatment and precautions.
1. Raw Material Preparation
1. Ethanol: As one of the raw materials, ethanol should have a high purity to ensure the normal progress of subsequent reactions.
2. Acetic acid: As another raw material, acetic acid should also have a high purity to avoid the introduction of impurities.
3. Catalyst: Select an appropriate catalyst, such as sulfuric acid, phosphoric acid, etc., to promote the esterification reaction.
2. reaction process
1. esterification reaction: ethanol and acetic acid in the role of the catalyst esterification reaction, the generation of ethyl acetate. The reaction needs to be carried out at a certain temperature and pressure to ensure the smooth progress of the reaction.
2. Chlorination: Ethyl acetate and chlorine gas are chlorinated under illumination to generate 2-chloroethyl acetate. This reaction requires control of the chlorine addition rate and light intensity to avoid over-chlorination and by-product formation.
3. Hydrolysis reaction: 2-chloroethyl acetate is hydrolyzed with water under alkaline conditions to generate isooctanoic acid and sodium chloride. The hydrolysis reaction requires control of pH and reaction temperature to ensure complete reaction.
3. Post-Treatment
1. Washing: The reaction mixture is washed with water to remove inorganic salts such as sodium chloride.
2. Fractionation: The washed organic phase is fractionated to separate isooctanoic acid and other organic impurities.
3. Refining: Refining the isooctanoic acid obtained by fractionation to further improve its purity.
Precautions for
4.
1. Strictly control the quality and purity of raw materials to avoid the introduction of impurities.
2. In each reaction step, it is necessary to control the appropriate reaction conditions, such as temperature, pressure, pH value, etc., to ensure the smooth progress of the reaction and the purity of the product.
3. In the post-treatment process, it is necessary to pay attention to the details of washing, fractionation and refining to further improve the purity of isooctanoic acid.
In summary, the manufacturing method of isooctanoic acid involves multiple reaction steps and post-treatment operations, and it is necessary to strictly control the reaction conditions and operation details of each step to ensure the quality and purity of the final product. At the same time, it is also necessary to pay attention to safety production and environmental protection requirements to ensure the sustainability and economy of the production process.