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DOA (dioctyl adipate) manufacturing method
1. Introduction
DOA is a widely used chemical production raw material, mainly used in plastic plasticizers and solvents and other fields. This article will introduce the manufacturing method of DOA, including raw material preparation, esterification reaction, distillation purification and other steps.
2. raw material preparation
DOA production requires adipic acid and octanol as raw materials. Before starting production, the quality of raw materials needs to be inspected to ensure that they meet the specified standards. At the same time, it is also necessary to inspect and clean the production equipment to ensure the smooth progress of the production process.
3. esterification reaction
esterification reaction is a key step in DOA manufacturing. In the esterification reaction, adipic acid and octanol react in the presence of a catalyst to produce DOA and water. In order to promote the reaction, it is necessary to control the appropriate reaction temperature and pressure, and add the catalyst in time. At the same time, it is also necessary to monitor the reaction process to ensure the smooth progress of the reaction.
4. distillation purification
After the esterification reaction is completed, the reaction product needs to be distilled and purified to obtain a high-purity DOA product. In the distillation process, it is necessary to control the appropriate distillation temperature and pressure, and add auxiliary materials such as extractants as needed. At the same time, the distillation process needs to be monitored and adjusted to ensure product quality and yield.
5. post-treatment
After the distillation purification is completed, the DOA product needs to be post-treated, including cooling, filtering, packaging and other steps. At the same time, the production process needs to be cleaned and cleaned to ensure the cleanliness of the equipment and the continuity of production.
6. Precautions
In the DOA manufacturing process, the following matters need to be paid attention to:
1. Control the appropriate reaction temperature and pressure to avoid the occurrence of side reactions;
2. Add catalyst in time to promote the reaction;
3. Monitor and adjust the reaction process to ensure the smooth progress of the reaction;
4. Control the appropriate distillation temperature and pressure, avoid product decomposition and loss;
5. Add extractant and other auxiliary materials as needed to improve product quality and yield;
6. Clean and clean the production process to avoid production accidents and product quality problems.
7. conclusion
DOA manufacturing requires strict process control and quality management to ensure product quality and production safety. By mastering the manufacturing method of DOA, the production efficiency and product quality can be improved, and greater economic and social benefits can be created for the enterprise.