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Source:Transform the World with Simplicity
Manufacturing Methods
of Oil Additives
1. Introduction
With the continuous development of the chemical industry, oil additives have become an important means to improve the performance of oil products and enhance the ability of oil products to resist oxidation, wear and cleaning. This paper will introduce several common oil additive manufacturing methods in detail, in order to provide some reference for the development of chemical production raw materials.
2. basic concepts and principles
oil additives refer to a small amount of substances added to oil products, which can improve the performance of oil products, improve the operating efficiency of mechanical equipment, and extend the service life of equipment. There are many kinds of oil additives, mainly classified according to their functions, including antioxidants, antiwear agents, detergents and so on. There are various methods for
to manufacture oil additives, mainly involving chemical reactions, physical mixing and other processes. In order to ensure the performance and quality of additives, the purity of raw materials, reaction conditions, operating procedures and other factors need to be strictly controlled during the manufacturing process.
3. manufacturing method
1. antioxidant manufacturing
antioxidant is an important additive to prevent oxidation of oil, its main role is to delay the oxidation of oil, improve the thermal stability and oxidation stability of oil. Common antioxidants are phenols, amines, thioesters, etc. The production method of
phenolic antioxidants is mainly through the alkylation reaction, the reaction of phenol and olefin to produce phenol alkylate. The production method of amine antioxidants is mainly through the Mannich reaction, the amine, formaldehyde and phenol reaction to produce aminophenol. The thioester antioxidant is produced by reacting a thioacid with an alcohol to produce a thioester by an esterification reaction.
2. Manufacturing
of antiwear agent
antiwear agent is an important additive to reduce the wear of mechanical equipment. Its main function is to form a tough protective film on the metal surface to prevent direct contact and wear between metals. Common anti-wear agents include sulfur and phosphorus compounds, metal salts, etc. The manufacturing method of
sulfur and phosphorus compound antiwear agent is mainly to introduce sulfur and phosphorus into the compound through vulcanization reaction and phosphating reaction. The metal salt type antiwear agent is manufactured by reacting a metal salt with an acidic compound to form a metal hydrochloride by a metathesis reaction.
3. Manufacturing
of detergent
detergent is an important additive for removing deposits in oil products. Its main function is to keep oil products clean and prevent the formation of sludge and carbon deposits. Common detergents are sulfonates, naphthenates, etc.
sulfonate detergents are manufactured mainly by reacting a hydrocarbon substance with a sulfonic acid to form a sulfonate through a sulfonation reaction. Naphthenate detergents are manufactured by reacting naphthenic acid with an alcohol to form a naphthenate through an esterification reaction.
4. case analysis
a chemical enterprise in
uses phenol as raw material to produce phenolic antioxidants through alkylation reaction. In the production process, the company strictly controls the purity of raw materials, reaction temperature, pressure and other parameters to ensure product quality. At the same time, enterprises strengthen the maintenance and maintenance of production equipment, improve production efficiency and reduce costs. In the end, the phenolic antioxidants produced by the company were widely recognized in the market and brought considerable economic benefits to the company.
5. conclusion and prospect
the manufacturing method of oil additives is of great significance to improve oil performance and prolong the service life of equipment. In the actual production process, enterprises need to select appropriate manufacturing methods according to market demand and product characteristics, strictly control the production process, and ensure product quality. With the continuous progress of science and technology, the manufacturing methods of oil additives will be more diversified and efficient in the future, which will inject new vitality into the development of chemical production raw materials.