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Reactor is one of the commonly used equipment in chemical production, it can be used for stirring, mixing, heating, reaction and other process operations. Feeding is an important part of the reactor operation, and the correct feeding technique can improve the production efficiency and ensure the product quality. Here we will introduce the reaction kettle discharge matters needing attention and feeding skills.
1. Cleaning the operating table and container
Before discharging, the operating table and the container to be charged should be cleaned first. Ensure that the operating table is clean and tidy, and the container should also be washed and disinfected to avoid the influence of external factors on product quality.
2. Determine the amount of material
Before discharging, it is necessary to determine the amount of material according to the capacity of the reactor and the requirements of the production process to avoid excessive or insufficient discharge affecting production.
3. Control the discharging speed The discharging speed needs to be controlled when
discharging to avoid splashing or uneven mixing caused by too fast discharging speed. Generally speaking, the discharge speed should be moderate and should be adjusted according to the actual situation.
4. Pay attention to protective measures
In the process of discharging, the operator needs to take protective measures to avoid injury caused by careless operation. Can be equipped with good protective glasses, gloves and other protective equipment, to ensure the safety of the operator.
5. Clean up the residue
After the discharge is completed, the residue needs to be cleaned in time to ensure the cleanliness of the reaction kettle. Avoid the impact of residues on the next batch of products.
feeding skills
1. control feeding temperature
for some of the need to heat the raw materials, need to control the feeding temperature, to avoid the temperature is too high lead to the reactor temperature mutation, affect the production effect.
2. Feeding sequence
For the case where multiple raw materials need to be added at the same time, the feeding sequence needs to be strictly controlled to ensure that various raw materials can be fully mixed to avoid product quality degradation due to feeding confusion.
3. Feeding method
According to the nature of different raw materials, different feeding methods can be used, such as dripping, injection, spraying, etc. The appropriate feeding method should be selected according to the actual situation. The discharging and feeding of the
reactor are very important links in chemical production. Correct operation can improve process efficiency and ensure product quality. I hope that the above introduction of the feeding precautions and feeding skills can provide some help for friends who use the reaction kettle. If there is still something unclear, you can consult relevant professionals at any time to jointly improve the use skills and operation level of the reaction kettle.
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