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Source:Transform the World with Simplicity
The manufacturing method
of fatty acid methyl ester
1. Introduction
fatty acid methyl ester is an important raw material for the production of chemical products, widely used in biodiesel, plastics, spices, cosmetics and other fields. With the continuous growth of market demand, it is of great significance to study the manufacturing method of fatty acid methyl ester for improving production efficiency, reducing costs and improving product quality. This paper introduces the manufacturing methods of fatty acid methyl ester, including ester exchange method, acid catalysis method, alkali catalysis method, etc., and analyzes its advantages and disadvantages, and provides reference for actual production.
2. Fatty Acid Methyl Ester Manufacturing Method
1. Transesterification
Transesterification method is a commonly used fatty acid methyl ester manufacturing method, mainly through the fatty acid glyceride and methanol ester exchange reaction, the generation of fatty acid methyl ester and glycerol. The reaction conditions of the method are mild, can be carried out under normal temperature and pressure, and no catalyst is required in the reaction process. However, the reaction time of the transesterification method is relatively long, and it generally takes several hours to complete, and a large amount of methanol and glycerin is consumed, and the cost is relatively high.
2. Acid Catalytic Method
Acid catalytic method is a method to promote the esterification reaction of fatty acid and methanol by acid catalyst to produce fatty acid methyl ester and water. Commonly used acidic catalysts include sulfuric acid, hydrochloric acid, phosphoric acid, and the like. The reaction speed of the acid catalytic method is fast, generally only a few minutes or hours to complete, and the generated by-product water is easy to separate. However, the acidic catalyst is highly corrosive to the equipment, and corrosion-resistant materials need to be used, and the amount of the catalyst is large, which increases the production cost.
3. Alkali-catalyzed
The alkali-catalyzed method is a method that promotes the esterification of fatty acids with methanol through an alkaline catalyst to generate fatty acid methyl esters and salts. Commonly used basic catalysts include sodium hydroxide, potassium hydroxide, and the like. The reaction rate of the alkali catalytic method is also faster, and the amount of catalyst is less, which reduces the production cost. However, the basic catalyst reacts with the fatty acid to form a saponified product, which is difficult to separate, and requires washing and separation using a large amount of water and an organic solvent, which is cumbersome. The advantages and disadvantages of different manufacturing methods of
3.
The advantages of
ester exchange method are mild reaction conditions, simple operation, no catalyst, but longer reaction time and higher cost. Both the acid catalytic method and the base catalytic method have the advantages of fast reaction speed, but the acid catalytic method requires the use of a highly corrosive acid catalyst, which requires higher equipment, while the base catalytic method produces saponification, which is difficult to separate and cumbersome to operate. Therefore, when selecting the manufacturing method, it is necessary to consider comprehensively according to the actual situation.
4. conclusion
fatty acid methyl ester has a variety of manufacturing methods, including transesterification, acid catalysis, alkali catalysis and so on. Different methods have different advantages and disadvantages, and need to be selected according to the actual situation. In actual production, it is necessary to comprehensively consider factors such as equipment, raw materials, and costs, and choose the most suitable manufacturing method to improve production efficiency, reduce costs, and improve product quality.