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The manufacturing method
of phenol oil
phenol oil is an important raw material for chemical production, which is widely used in medicine, pesticide, plastic, spice and other fields. This article will introduce the manufacturing method of phenol oil, including raw material preparation, reaction process, post-treatment and other steps.
1. raw material preparation
phenol oil main raw material is benzene and sulfuric acid. In order to ensure the smooth progress of the production process, the raw materials need to be strictly screened and processed. Benzene should choose high purity industrial products, sulfuric acid should choose the appropriate concentration of reagent grade products. Before feeding, the raw materials need to be strictly tested to ensure that they meet the production requirements.
2. reaction process
phenol oil manufacturing process mainly includes the following steps:
1. Benzene sulfonation: benzene and sulfuric acid are mixed in a certain proportion and heated to a certain temperature to react benzene with sulfuric acid to produce benzene sulfonic acid. In this process, it is necessary to control the reaction temperature and time to avoid excessive sulfonation or insufficient sulfonation.
2. Neutralization: Benzenesulfonic acid reacts with lye to generate sodium benzenesulfonic acid. In this process, the concentration and dosage of alkali solution need to be controlled to ensure complete reaction.
3. Acidification: Benzenesulfonic acid sodium salt reacts with sulfuric acid to produce phenol oil and sodium sulfate. In this process, it is necessary to control the concentration and dosage of sulfuric acid to avoid excessive acidification or insufficient acidification.
4. separation: the phenol oil and sodium sulfate separation, pure phenol oil products.
In the above reaction process, it is necessary to pay attention to control various parameters, such as temperature, time, concentration, etc., to ensure the smooth progress of the reaction and the stability of product quality.
3. post-treatment
of the phenolic oil products need to be post-treated to ensure product quality and purity. The post-treatment mainly includes the following steps:
1. Washing: Wash the phenol oil with detergent to remove impurities and residues.
2. dehydration: by heating or adding desiccant and other methods to remove the water in the phenolic oil.
3. Refining: The phenolic oil is refined by distillation and extraction to improve the purity and quality of the product.
Precautions for
4.
In the manufacturing process of phenolic oil, the following matters need to be paid attention to:
1. Strictly control the quality of raw materials to ensure compliance with production requirements.
2. In the reaction process, it is necessary to pay close attention to the changes of various parameters and adjust the process conditions in time to ensure the smooth progress of the reaction.
3. In the post-processing process, it is necessary to pay attention to controlling the operating conditions and parameters of each step to avoid affecting product quality.
4. In the production process, it is necessary to strengthen the maintenance and maintenance of the equipment to ensure the normal operation and service life of the equipment.
In short, the manufacturing method of phenol oil requires strict control of the process conditions and parameters of each step to ensure the quality and purity of the product. At the same time, it is necessary to strengthen the monitoring and management of the production process to ensure the safety and stability of production.