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[Chemical Knowledge]:Properties, uses, upstream and downstream raw materials, storage methods, differences between aromatic plasticizers and dibutyl esters

Properties of aromatic plasticizer

Aromatic plasticizers are a class of chemicals based on aromatic hydrocarbons, usually produced by chemical reactions of aromatic hydrocarbon compounds such as benzene, toluene, and xylene. They usually exhibit liquid or low melting point solid state characteristics, good thermal stability and weather resistance. Aromatic plasticizers contain benzene rings in their molecular structure, giving them high heat resistance and electrical insulation properties. They also have low volatility and excellent anti-aging properties, which allows them to maintain stable performance in high temperature environments and are not prone to decomposition and deterioration.

Aromatic plasticizer use

Aromatic plasticizers are widely used in a variety of industries, and their main uses include the manufacture of plastic and rubber products. They can increase the flexibility and plasticity of the material, improve the processing performance and service life of the material. In polyvinyl chloride (PVC), aromatic plasticizers are used to reduce the hardness of the material, making it more suitable for the production of cables, pipes, films and artificial leather. Aromatic plasticizers are also used in coatings, adhesives, inks and lubricants to plasticize and soften, improving the workability and final quality of the product.

Upstream raw materials

The production of aromatic plasticizers involves multiple upstream feedstocks. The first is the basic aromatic hydrocarbons, such as benzene, toluene and xylene, which are usually obtained from petroleum refining processes. The second is the catalyst and solvent used for chemical reactions, which play a role in accelerating the reaction and improving the purity of the product in the production process. Some specific aromatic plasticizers also require the addition of other chemical reagents, such as chlorides, esters or alcohols, to perform different types of reactions, such as chlorination or esterification, to obtain plasticizer products with different properties.

Downstream Products

The downstream products of aromatic plasticizers are mainly concentrated in the plastics and rubber industries. Specifically, polyvinyl chloride (PVC) products are one of the largest applications of aromatic plasticizers, including cable sheathing, flooring materials, wallpaper and plastic hoses. Rubber articles such as tires, seals, shoe soles, etc. also use aromatic plasticizers in large quantities to improve flexibility and durability. Other applications include chemical products such as coatings and adhesives. By adding aromatic plasticizers, the adhesion and elasticity of the products can be improved, making them perform well in different application environments.

Production process

The production process of aromatic plasticizers usually includes several key steps. The first is the pretreatment of raw materials, including the purification of aromatic hydrocarbons and the preparation of catalysts. This is followed by a chemical reaction stage, usually carried out under high temperature and pressure conditions, such as by chlorination, esterification or alcoholysis reactions to form plasticizers. After the reaction is completed, the product is separated and purified, and the aromatic plasticizer with higher purity is usually obtained by distillation or extraction process. Finally, the deployment and testing of products to ensure that they meet the needs of the market and customers.

Environmental Protection and Safety

The production and use of aromatic plasticizers involves certain environmental and safety issues. The production process may produce toxic and harmful waste gas and waste liquid, which need to be effectively treated and managed to reduce environmental pollution. The toxicity and volatility of aromatic plasticizers also need to be protected during use to avoid harm to the health of operators. Therefore, many companies in the production and use of aromatic plasticizers, will adopt strict environmental protection and safety management measures, such as the installation of waste gas treatment equipment and the implementation of strict operating procedures.

storage method

The storage of aromatic plasticizers requires attention to fire prevention, leakage prevention and volatilization prevention. Generally, these chemicals should be stored in a cool, dry, well-ventilated warehouse, away from fire and heat sources. Containers shall be well sealed to prevent leakage and volatilization. During storage, it is also necessary to regularly check the tightness of the container and the condition of the chemical to ensure that it maintains stable performance during storage. The storage area should be equipped with necessary fire fighting equipment and emergency treatment facilities to deal with possible emergencies.

Market Prospects

With the continuous development of the plastics and rubber industry, the market demand for aromatic plasticizers is also growing steadily. Especially in the fields of construction, automobiles, electronics and packaging, there is an increasing demand for high-performance plasticizers. The increasingly stringent environmental regulations have also promoted the development and application of low-toxicity, low-volatile aromatic plasticizers. In the future, with the advancement of technology and the expansion of application fields, the aromatic plasticizer market will continue to maintain a good growth momentum.

Conclusion

As an important chemical product, aromatic plasticizer has been widely used in many industries with its excellent performance. Its production and use involve complex chemical reactions and strict environmental safety requirements. With the growth of market demand and the improvement of environmental protection requirements, the research and development and application prospects of aromatic plasticizers will be broader. Enterprises in the focus on product performance also need to pay attention to environmental protection and safety, in order to achieve sustainable development.

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