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[Chemical Knowledge]：How to correctly install the vacuum pump carbon plate? Installation steps and precautions

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The carbon sheet of the vacuum pump is a key component used to absorb gas and vapor. Special attention should be paid to installation, otherwise it will affect the normal operation of the vacuum pump. The following will introduce in detail how to correctly install the vacuum pump carbon sheet, and share the installation steps and precautions to help you better maintain and maintain the vacuum pump.

1. preparation

Before replacing or installing the vacuum pump carbon sheet, you first need to ensure that the equipment is in a shutdown state and the gas in the cylinder has been completely discharged. If the carbon sheet is replaced, the wear degree of the original carbon sheet should be checked so that the appropriate new carbon sheet can be selected according to the actual situation.

2. Remove the old carbon sheet

Open the vacuum pump cover with a screwdriver and take out the original carbon sheet. Pay attention to avoid scratching the cylinder wall or other parts during the disassembly process, so as not to affect the installation effect.

3. clean the cylinder and carbon plate seat

Before installing a new carbon plate, clean the cylinder and carbon plate seat to ensure that there is no dust or impurities on the surface. You can use a clean cotton cloth or non-woven cloth to wipe gently, do not use a cleaner with a chemical solvent.

4. Install new carbon

Place the selected new carbon into the carbon holder and press gently to ensure that it fits perfectly into the seat groove. During the installation process, special attention should be paid to avoid collision or misalignment between the carbon sheet and the cylinder wall to avoid damage.

5. to replace the cover plate

to replace the vacuum pump cover plate in the original way, and ensure that the screws are firmly fastened to prevent leakage. After the installation of the cover plate, gently rotate the rotor of the pump to check whether the carbon plate is installed correctly and whether it is in normal contact with the rotor.

6. commissioning and inspection

restart the vacuum pump, and pay attention to the operation of the rotor and carbon. If abnormal noise, vibration or abnormal temperature are found, stop the machine immediately for inspection and readjust the installation position of the carbon sheet.

Precautions for installing the carbon plate of the vacuum pump:

1. Ensure that the carbon plate is completely matched with the cylinder seat to avoid collision and dislocation;
2. Do not use excessive force during installation to avoid damage to the carbon plate;
3. Regularly clean and maintain the carbon plate seat and cylinder to prevent dust and impurities from affecting the installation effect;
4. Ensure that the carbon plate is in normal contact with the rotor to avoid noise or abnormal vibration.

In short, the correct installation of the vacuum pump carbon sheet is an important step to ensure the normal operation of the vacuum pump and extend its service life. Only by strictly following the steps and paying attention to the details can the installation and replacement of the carbon sheet be ensured smoothly, so as to effectively maintain and maintain the vacuum pump.

hope that the above content can bring you some help, if you have more questions, welcome to consult professionals or factory staff.