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The manufacturing method
of nonylphenol
nonylphenol is an important raw material for chemical production, which is widely used in cleaning agents, plastics, medicine, pesticides and other fields. This article will introduce the manufacturing method of nonyl phenol, including raw material preparation, reaction process, post-treatment and other steps.
1. Raw Material Preparation
The manufacture of nonylphenol requires the preparation of the following raw materials: phenol, nonyl alcohol, catalyst (such as sulfuric acid, sodium hydroxide, etc.). The mass ratio of phenol to nonanol is generally 1:1.1-1.2, and the amount of the catalyst is 0.5-1% of the mass of phenol.
2. reaction process
1. add phenol and catalyst into the reaction kettle and stir evenly.
2. Heat the reactor to a certain temperature (generally 60-80 ° C), while adding nonanol.
3. Maintain a certain temperature and stirring speed, so that phenol and nonanol fully react.
4. During the reaction, the acidity and alcohol content of the reaction solution need to be continuously monitored to determine the reaction progress.
5. when the acidity of the reaction solution reaches a certain value or the alcohol content drops to a certain value, the reaction is stopped.
3. post-treatment
1. the reaction solution is cooled to room temperature, and an alkaline absorbent is added to neutralize the acidity.
2. The organic phase is separated and washed neutral with water.
3. Distillation was performed to collect the nonenol fraction.
4. Refining of nonyl phenol, such as decolorization and impurity removal.
Precautions for
4.
1. In the manufacturing process, the quality of raw materials and the amount of catalyst should be strictly controlled to ensure the quality and yield of nonylphenol.
2. The reaction temperature and stirring speed should be appropriate to avoid overheating and coking.
3. In the post-treatment process, the effect of washing and refining should be guaranteed to avoid impurities in the product.
In short, the manufacture of nonyl phenol needs to master certain chemical technology and operation methods, and at the same time need to pay attention to safety and environmental protection issues. Only under the premise of strict compliance with the relevant regulations and operating procedures, can we produce high-quality nonenol products.