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The manufacturing method
of AS
AS, also known as styrene-acrylonitrile copolymer, is a transparent and hard thermoplastic with excellent heat resistance, chemical resistance and electrical insulation, so it is widely used in the field of chemical production raw materials. In the following, we will introduce the manufacturing method of AS in detail.
1. Raw Materials Preparation
The main raw materials for the manufacture of AS are styrene and acrylonitrile. These two monomers undergo free radical polymerization under the action of an initiator to generate.
2. Polymerization
The polymerization reaction
styrene and acrylonitrile is generally carried out under one of solution polymerization, suspension polymerization, emulsion polymerization and bulk polymerization. Among them, bulk polymerization is the most commonly used method because it can provide high molecular weight and high yield products.
bulk polymerization is usually carried out under conditions of high temperature (about 180-220 ° C.) and high pressure (about 10-30MPa), using dibenzoyl peroxide (BPO) or persulfate or the like as an initiator. In order to obtain a high molecular weight product, it is necessary to strictly control the reaction temperature and pressure, as well as the concentration and addition rate of the initiator.
3. post-treatment
After the polymerization reaction is completed, post-treatment is required, including cooling, pelletizing, drying, and packaging. Among them, cutting is to facilitate transportation and processing, drying is to remove the moisture in the product, and packaging is to protect the product from pollution and damage.
4. quality control
In order to ensure the quality of AS, comprehensive quality control of the production process is required. This includes quality inspection of raw materials, precise control of polymerization conditions, and regular testing of product performance.
In general, the manufacturing method of AS is not complicated, but the production process needs to be fully controlled and optimized to ensure product quality and output. At the same time, due to the wide range of applications of AS, the requirements for its performance are also more stringent, requiring special attention in the manufacturing process.
The above is an introduction to AS manufacturing methods, I hope it can be helpful to you. In the actual production process, it also needs to be adjusted and optimized according to specific conditions to meet specific production needs.