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Time:12months ago
Source:Transform the World with Simplicity
Phosphite antioxidants have important application value in the field of chemical production raw materials, and their main function is to inhibit oxidation reactions and extend the service life of products. In this paper, the manufacturing methods of phosphite antioxidants are introduced in detail, including raw material preparation, reaction process, post-treatment and product quality control.
1. raw material preparation
1. phosphorous acid: phosphorous acid is the main raw material for the preparation of phosphite antioxidant, generally using food grade phosphorous acid, to ensure its high purity, is conducive to the subsequent reaction.
2. Alcohols: Alcohols are another important raw material in phosphite antioxidants. Common alcohols include ethanol, propanol, butanol, etc. Alcohols with higher purity should be selected to ensure product quality.
3. Catalyst: The catalyst has an important influence on the synthesis reaction of phosphite antioxidants. The commonly used catalysts include sulfuric acid, hydrochloric acid and other acid catalysts.
2. reaction process
1. pretreatment: the alcohol raw materials into the reaction kettle, start stirring, heating to a predetermined temperature.
2. Adding phosphorous acid dropwise: Under the conditions of stirring and heating, slowly add phosphorous acid dropwise, and control the dropping speed to make the reaction proceed smoothly.
3. Reaction control: During the dropwise addition process, pay close attention to the changes in reaction temperature, pressure and other parameters, and adjust in time as needed to ensure the smooth progress of the reaction.
4. Post-treatment: After the reaction is completed, cooling, filtration, washing and other operations are performed to obtain a crude product.
3. post-treatment and product quality control
1. Crude product purification: crude product vacuum distillation, crystallization and other purification operations to obtain high purity phosphite antioxidant.
2. Product quality inspection: through gas chromatography, mass spectrometry and other analytical means, the purity, acidity, chroma and other key indicators of the product are tested to ensure that the product quality meets the relevant standards.
4. precautions
1. in the production process, should strictly control the proportion of raw materials, to ensure that the reaction to generate the required phosphite antioxidant.
2. The selection and amount of catalyst have an important influence on the reaction speed and product quality, and should be adjusted according to the actual situation.
3. In the process of adding phosphorous acid dropwise, the reaction temperature should be kept stable to avoid local overheating to cause side reactions.
4. In the post-treatment process, attention should be paid to product purification and quality control to ensure product stability and application performance.
In short, the manufacturing method of phosphite antioxidants involves multiple links and precautions, and it is necessary to strictly control the parameters and operating steps in the actual production process to ensure product quality and yield. At the same time, for different alcohol and phosphite antioxidant products, the specific manufacturing method may be different, so in the actual operation process should be adjusted and optimized according to the specific product requirements and raw material characteristics.