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The manufacturing method
of polyether polyol is an important part of the field of chemical production raw materials, widely used in grouting materials, polyurethane foam, elastomers, adhesives and other fields. This article will introduce the manufacturing method of polyether polyol in detail.
1. Raw Material Preparation
1. Ethylene oxide: Ethylene oxide is the main raw material for the preparation of polyether polyols. It has high reactivity and can react with a variety of active hydrogen-containing compounds.
2. Initiator: The initiator is a compound containing a plurality of active hydrogen atoms, such as polyhydric alcohols, polyamines, etc., which is used to initiate the ring-opening polymerization of ethylene oxide.
3. Catalyst: The catalyst is used to promote the ring-opening polymerization reaction of ethylene oxide. Common catalysts include basic catalysts and acidic catalysts.
2. Polymerization
1. Feeding: Starter and catalyst are added to the reactor, followed by gradual addition of ethylene oxide.
2. Polymerization: Under the action of catalyst, ethylene oxide and initiator ring-opening addition reaction occurs to generate polyether polyol.
3. Control the reaction conditions: the reaction process needs to control the temperature, pressure, stirring speed and other conditions, in order to ensure the smooth progress of the reaction.
3. post-treatment
1. Neutralization: After the reaction, it is necessary to add acidic substances to neutralize the remaining alkaline catalyst to obtain a stable polyether polyol product.
2. Dehydration: Remove the water in the polyether polyol by vacuum dehydration or distillation to improve the purity of the product.
3. Filtration: filter out impurities and insoluble substances in polyether polyols to ensure product quality.
4. product quality control
1 detection: polyether polyol product quality testing, including hydroxyl value, acid value, moisture, viscosity and other indicators.
2. Adjustment: Adjust the production process parameters according to the test results to ensure the stability and reliability of product quality.
5. environmental protection and safety production
1. Waste gas treatment: effective treatment of waste gas generated in the production process to reduce environmental pollution.
2. Wastewater treatment: The wastewater generated in the production process shall be purified and discharged after reaching the environmental protection discharge standard.
3. Safety protection: Strengthen the safety management of the production site, improve the safety awareness of employees, and ensure the safe and smooth progress of the production process.
6. optimization and improvement
1. Research and development of new catalysts: Through the research and development of efficient, environmentally friendly new catalysts, improve the production efficiency and product quality of polyether polyols.
2. Optimize the production process: continuously optimize the production process parameters and operation process, reduce production costs and improve production efficiency.
3. Expand the application field: strengthen the application research of polyether polyol in new fields, expand its application range and improve market competitiveness. Summary of
:
polyether polyols as an important part of the field of chemical production raw materials, its manufacturing method involves the control of multiple links and process parameters. Through the detailed introduction of raw material preparation, polymerization reaction, post-treatment, product quality control, environmental protection and safety production, optimization and improvement, we can better understand and master the manufacturing method of polyether polyol, and provide stable and reliable raw materials for chemical production. At the same time, continuous optimization of production processes and improvement of product quality will also help promote the sustainable development of the chemical industry.