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Manufacturing method
of dioctyldiphenylamine
1. Introduction
dioctyldiphenylamine (DODA) is a compound with important applications in the field of chemical production raw materials. Due to its unique chemical properties, DODA can be used as an effective catalyst, stabilizer and antioxidant in many chemical reactions. The purpose of this paper is to introduce the manufacturing method of dioctyldiphenylamine in detail, including raw material preparation, reaction steps, post-treatment and product quality control.
2. raw material preparation
1. Aniline: Aniline is the main raw material for the manufacture of dioctyldiphenylamine. Aniline with higher purity should be selected to avoid the influence of impurities on subsequent reactions.
2. Octanol: Octanol, as an alkylating agent, reacts with aniline to produce dioctyl diphenylamine.
3. reaction step
1. alkylation reaction: aniline and octanol according to a certain molar ratio into the reaction kettle, heating to a certain temperature, and adding catalyst. In the presence of catalyst, aniline and octanol alkylation reaction, the formation of dioctyl diphenylamine.
2. Decatalysis: After completion of the reaction, the reaction solution was cooled to room temperature, decatalysis was added thereto, and after stirring for a certain period of time, the catalyst residue was removed by filtration.
3. Distillation purification: Distillation of the reaction solution after the removal of the catalyst to collect the target boiling point fraction to obtain dioctyldiphenylamine with high purity.
4. Post-Treatment
1. Washing: The distilled dioctyldiphenylamine is washed with a solvent to remove impurities remaining therein.
2. Drying: The washed dioctyldiphenylamine is dried to obtain a dried dioctyldiphenylamine product.
5. product quality control
1. Purity testing: the use of chromatography and other analytical methods, the purity of dioctyl diphenylamine products are tested to ensure that the purity of the product meets the specified requirements.
2. Physical properties testing: the melting point, boiling point, density and other physical properties of the product are tested to ensure product quality.
Precautions for
6.
1. Strictly control the quality of raw materials and avoid using raw materials containing impurities to ensure product quality.
2. In the process of alkylation reaction, the reaction temperature and time should be controlled to avoid excessive alkylation to form by-products.
3. In the process of catalyst removal, appropriate catalyst removal and stirring time should be selected to ensure the effective removal of catalyst.
4. In the process of distillation and purification, the distillation temperature and the range of collected fractions should be controlled to obtain high-purity products.
5. In the post-treatment process, appropriate washing solvents and drying methods should be selected to avoid product loss and pollution.
7. Conclusion The manufacturing method of
dioctyldiphenylamine involves multiple steps and precautions. It is necessary to strictly control the quality of raw materials, reaction conditions, post-treatment process and other factors to ensure product quality and yield. Through the manufacturing method introduced in this paper, dioctyldiphenylamine products with high purity and stable physical properties can be produced, which can provide high-quality raw materials for chemical production.