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[Chemical Knowledge]:Production and manufacturing method and process flow of quartz sand

The manufacturing method
of quartz sand
1. Introduction

quartz sand as an important chemical production raw material, widely used in glass, ceramics, casting, metallurgy, construction and other fields. With the continuous development of science and technology, the manufacturing method of quartz sand is constantly improving and optimizing. This paper will introduce the manufacturing method of quartz sand in detail, including the selection of raw materials, processing technology, equipment selection and so on.

2. raw material selection

quartz sand manufacturing first need to select the appropriate raw materials. Generally speaking, quartz rock, quartz sandstone, vein quartz and other silica-rich ores can be used as raw materials for quartz sand. When selecting raw materials, it is necessary to consider the purity, particle size, whiteness and other factors of the ore to ensure the quality and performance of the final product.

3. Processing Technology

The manufacture of quartz sand mainly includes the following steps:

1. Crushing: Crushing large pieces of ore into small particles to facilitate subsequent processing. Generally used jaw crusher, cone crusher and other equipment for crushing.

2. Grinding: The crushed ore is further ground to achieve the required particle size of quartz sand. Commonly used grinding equipment are ball mill, Raymon mill and so on.

3. classification: classification of quartz sand after grinding, separation of different particle size products. Commonly used classification equipment is spiral classifier, hydrocyclone and so on.

4. in addition to iron: because quartz sand often contains some iron impurities, so the need for iron treatment. Generally used magnetic separator, flotation machine and other equipment for iron removal.

5. Drying: Dry the manufactured quartz sand to reduce its moisture content and facilitate storage and transportation. Commonly used drying equipment has rotary dryer, flash dryer and so on.

4. equipment selection

In the manufacturing process of quartz sand, choosing the right equipment is of great significance for improving production efficiency, reducing energy consumption and ensuring product quality. The following are some of the key equipment selection recommendations:

1. crushing equipment: according to the size and hardness of raw materials to choose suitable crusher, such as jaw crusher suitable for crushing high hardness of large ore, cone crusher suitable for crushing medium hardness of ore.

2. Grinding equipment: Select a suitable grinding machine according to the required quartz sand particle size and output. For example, a ball mill is suitable for grinding products with higher particle size requirements, and a Raymond mill is suitable for grinding products with lower particle size requirements.

3. Classification equipment: according to the particle size distribution and output of the product to select the appropriate classifier, such as spiral classifier suitable for the separation of a narrow range of particle size products, hydrocyclone suitable for the separation of a wide range of particle size products.

4. in addition to iron equipment: according to the content of iron impurities in quartz sand and in addition to iron requirements to choose suitable iron machine, such as magnetic separator suitable for removing magnetic impurities, flotation machine suitable for removing non-magnetic impurities.

5. Drying equipment: Choose a suitable dryer according to the moisture content and output of quartz sand, such as a rotary dryer suitable for drying large particle products, and a flash dryer suitable for drying small particle products.

5. conclusion The manufacturing method of

quartz sand involves many links and processes, and it is necessary to select appropriate raw materials, equipment and processing technology to ensure the quality and performance of the final product. In the actual production process, it is also necessary to continuously optimize and improve according to the specific situation, improve production efficiency, reduce energy consumption, reduce pollution and other indicators, and provide high-quality raw materials for chemical production.
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