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Time:13months ago
Source:Transform the World with Simplicity
POP(Polyolefin Polymer) is a kind of raw material widely used in the field of chemical production. Because of its good chemical corrosion resistance, wear resistance, high temperature resistance and other characteristics, it is widely used in the manufacture of high-performance chemical products. This article will introduce the manufacturing method of POP, including raw material preparation, polymerization reaction, post-treatment and other steps.
1. raw material preparation
The manufacture of
POP needs to prepare corresponding raw materials, mainly including olefin monomers, initiators, catalysts, etc. Among them, the olefin monomer is the main component of POP, and the commonly used olefin monomer is ethylene, propylene, etc. Initiator is used to initiate the polymerization reaction of the material, commonly used initiators are benzoyl peroxide, azobisisobutyronitrile and so on. The catalyst is a substance used to accelerate the polymerization reaction, and the commonly used catalysts are Ziegler-Natta catalysts, metallocene catalysts, etc.
2. Polymerization
The manufacture of
POPs requires the conversion of olefin monomers into high molecular polymers by polymerization. The polymerization reaction can be carried out in different processes such as solution method, suspension method and gas phase method, and the specific process selection depends on the use and production scale of the product. In the polymerization reaction, the role of the initiator and catalyst is to initiate and accelerate the polymerization of the olefin monomer, thereby producing a high molecular polymer.
3. Post-Treatment
After the polymerization reaction is completed, the product needs to be post-treated to obtain the final POP product. The post-treatment includes removing impurities such as unreacted monomers, initiators and catalysts, and adjusting the molecular weight, molecular weight distribution and physical properties of the product. Commonly used post-treatment methods include flashing, extrusion granulation, injection molding, etc.
Precautions for
4.
In the POP manufacturing process, the following points need to be paid attention to:
1. Control the temperature, pressure and time of the polymerization reaction to ensure the quality and output of the product;
2. Select the appropriate initiator And catalyst to improve the efficiency and selectivity of the polymerization reaction;
3. Strictly control the quality and proportion of raw materials to avoid product quality problems and production failures;
4. Strengthen safety management and environmental protection measures in the production process to ensure the safety and sustainability of the production process.
In summary, the manufacturing process of POP needs to go through many steps, including raw material preparation, polymerization reaction, post-treatment, etc. In the manufacturing process, it is necessary to strictly control various process parameters and raw material quality to ensure product quality and output. At the same time, strengthening the safety management and environmental protection measures in the production process is also an important prerequisite for ensuring the smooth progress of the production process.