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of manufacturing method
of hydroxyethyl methacrylate Hydroxyethyl methacrylate (HEMA) is an important chemical raw material, widely used in polymer modification, coatings, adhesives, textile processing and other fields. This article will detail the manufacturing method of hydroxyethyl methacrylate.
1. Raw Materials Preparation
Major raw materials for the manufacture of hydroxyethyl methacrylate include methacrylic acid (MAA), ethylene glycol (EG), and p-toluenesulfonic acid (PTS). Before starting production, it is necessary to ensure that the quality and purity of these raw materials meet the requirements. The reaction kettle was cleaned
setting
2. the reaction kettle, and an appropriate amount of catalyst p-toluenesulfonic acid was added, and then methacrylic acid and ethylene glycol were added in turn. The reactor should be equipped with stirring, heating and cooling functions to maintain the uniformity of the reaction process and temperature control.
3. feeding and reaction
are
in a reactor, and methacrylic acid and ethylene glycol are esterified under the action of p-toluenesulfonic acid catalyst. During the reaction, it is necessary to control the appropriate temperature and stirring speed to promote the reaction. At the same time, it is necessary to pay close attention to the changes of the materials in the reactor to ensure the smooth progress of the reaction.
4. dehydration and purification
After the reaction is completed, the reaction product needs to be dehydrated to remove the remaining water. Commonly used dehydration methods include molecular sieve dehydration, vacuum dehydration, etc. After completion of the dehydration, the product needs to be purified to obtain hydroxyethyl methacrylate of high purity.
5. post-treatment and packaging
The purified hydroxyethyl methacrylate needs post-treatment, such as pH adjustment, removal of impurities, etc. After completion, the product is packaged according to certain specifications for storage and transportation.
Precautions for
6.
1. During the production process, the safety operation procedures should be strictly observed to ensure the safety of employees and equipment.
2. The amount of p-toluenesulfonic acid catalyst should be appropriate to avoid excessive catalyst residue affecting product quality.
3. The appropriate temperature and vacuum should be controlled during the dehydration process to avoid product decomposition or deterioration.
4. In the process of purification, appropriate methods and equipment should be selected to ensure the purity and yield of the product.
In short, the manufacturing process of hydroxyethyl methacrylate requires strict control of the operating conditions and parameters of each link to ensure product quality and yield. At the same time, strengthening safety management and environmental protection in the production process, and reducing energy consumption and waste emissions in the production process are also important aspects of achieving green and sustainable production.