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The manufacturing method
of indene segment resin material
1. Introduction
indene segment resin is an important chemical production raw material, widely used in plastics, rubber, coatings, adhesives and other fields. Because of its good heat resistance, chemical resistance, electrical insulation and other advantages, it is popular. This paper will introduce the manufacturing method of indene segment resin, including raw material preparation, reaction process, post-treatment and so on.
2. raw material preparation
manufacturing indene section resin is the main raw material of benzene, formaldehyde and indene. Among them, benzene and formaldehyde react to produce phenolic resin, and indene is added to the phenolic resin as a crosslinking agent to form an indene segment resin.
During the raw material preparation process, the following points need to be paid attention to:
1. The ratio of benzene to formaldehyde should be controlled within a certain range to ensure that the resulting phenolic resin has a suitable molecular weight and functionality.
2. The amount of indene should be appropriate, too much will lead to high crosslinking density, affecting the toughness of the resin; too little will affect the heat resistance and chemical resistance of the resin.
3. reaction process
manufacturing indene segment resin reaction process mainly includes the following steps:
1. Benzene and formaldehyde under the action of acidic catalyst, polycondensation reaction to produce phenolic resin. Commonly used acidic catalysts include sulfuric acid, hydrochloric acid, and the like.
2. Indene is added to the phenolic resin, and heated and stirred to make the indene and phenolic resin cross-linking reaction.
3. Control the reaction temperature and time to ensure that the molecular weight and crosslinking density of the resin meet the requirements.
During the reaction process, the following points need to be paid attention to:
1. Control the reaction temperature and time to avoid excessive polycondensation or crosslinking of the resin, which will affect product quality.
2. Keep the pH value of the reaction system within a suitable range to ensure the activity and selectivity of the catalyst.
3. Remove the water generated in the reaction in time to avoid affecting the reaction process and product quality.
4. post-treatment
After the reaction is over, the generated indene segment resin needs to be post-treated to ensure product quality and stability. The post-treatment mainly includes the following steps:
1. Cooling: The resin after the reaction is cooled to room temperature to avoid overheating and causing the resin to decompose or deteriorate.
2. Filtration: The catalyst residue formed in the reaction and the unreacted raw material are removed.
3. Washing: The resin is washed with water or an organic solvent to remove surface impurities and residues.
4. Drying: The washed resin is dried to obtain the final indene stage resin product.
In the post-processing process, the following points need to be paid attention to:
1. Control the cooling speed and temperature to avoid stress or cracks inside the resin.
2. Select the appropriate filter equipment and filter material to ensure the filtering effect and operating efficiency.
3. According to the actual situation, choose the appropriate detergent and washing method to ensure the washing effect and operation safety.
4. Control the drying temperature and time to avoid overheating or deterioration of the resin.
5. conclusion
indene segment resin is an important raw material for chemical production and has a wide application prospect. Through reasonable raw material preparation, reaction process and post-treatment, high-quality and stable indene resin products can be produced. In the actual production process, it is necessary to select the appropriate process conditions and operation methods according to the specific situation to ensure product quality and production efficiency.