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Source:Transform the World with Simplicity
Magnesium aluminum silicate is an important raw material widely used in the field of chemical production, with excellent adsorption properties and colloidal properties. This paper will introduce the manufacturing method of magnesium aluminum silicate in detail, including raw material preparation, synthesis reaction, post-treatment and product quality control.
1. raw material preparation
1. magnesium salt: usually use magnesium chloride or magnesium sulfate as magnesium source, requiring its high purity, less impurities.
2. Aluminum salt: aluminum sulfate, aluminum chloride or aluminum nitrate can be selected as the aluminum source.
3. Silicate: Sodium silicate or potassium silicate is usually selected as the silicon source.
4. pure water: used for the preparation of solution, requires pure water quality, avoid the introduction of impurities.
2. synthesis reaction
1. add magnesium salt and aluminum salt into pure water according to a certain proportion, stir evenly, and prepare mixed salt solution.
2. Add the silicate to another portion of pure water and stir well to prepare a silicate solution.
3. Mix the mixed salt solution with the silicate solution, stir evenly, and adjust the pH value to a suitable range.
4. The mixed solution is subjected to hydrothermal synthesis reaction at a certain temperature to generate magnesium aluminum silicate precipitate.
3. Post-treatment
1. Filtration: The magnesium aluminum silicate precipitate generated by the reaction was separated by filtration and washed with pure water several times to remove impurity ions.
2. Drying: The filtered magnesium aluminum silicate precipitate is dried, usually by oven drying or spray drying.
3. Grinding: grind the dried magnesium aluminum silicate to make the particle size meet the specified requirements.
4. product quality control
1. chemical composition analysis: chemical composition analysis of the prepared magnesium aluminum silicate to ensure that the content of each element meets the requirements.
2. Particle size distribution detection: The particle size distribution of magnesium aluminum silicate is detected by laser particle size analyzer to ensure its good adsorption performance.
3. Specific surface area measurement: The specific surface area of magnesium aluminum silicate is measured by nitrogen adsorption and the like to evaluate its colloidal properties.
Precautions for
5.
1. During the entire manufacturing process, the equipment should be kept clean to avoid the introduction of impurities.
2. Strictly control the pH value, temperature and time of the synthesis reaction to ensure the generation of high-quality magnesium aluminum silicate.
3. In the post-treatment process, the appropriate drying and grinding methods should be selected according to the actual situation to ensure the particle size and performance of the product.
6. possible problems and solutions
1. problem: the synthesis process of uneven precipitation or agglomeration phenomenon. Solution: Adjust the stirring speed and time to ensure that the solution is evenly mixed; appropriately reduce the reaction temperature to avoid excessive precipitation.
2. problem: product particle size distribution is not uniform. Solution: optimize the grinding process and improve the grinding efficiency; regularly check the grinding equipment to ensure its normal operation.
3. Problem: Product quality is not stable. Solution: Strengthen the quality control of raw materials to ensure the purity and stability of raw materials; strictly monitor the synthesis reaction and post-treatment process to ensure that the process parameters meet the requirements.
Through the above steps, high-quality magnesium aluminum silicate raw materials can be produced, providing a stable supply of raw materials for the chemical production field. In the actual production process, it is also necessary to optimize the process according to specific needs and conditions to improve production efficiency and reduce costs.