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Source:Transform the World with Simplicity
Manufacturing Method
of Isopropyl Acetate
Isopropyl acetate is an important organic chemical raw material, which is widely used in medicine, pesticide, perfume, dye and other fields. This paper will introduce the manufacturing method of isopropyl acetate, including the reaction principle, process flow, equipment selection, operating conditions and so on.
1. Reaction Principle
The production of isopropyl acetate is achieved by esterification of acetic acid and isopropanol. The esterification reaction is an acid-catalyzed reaction, and the commonly used catalysts are sulfuric acid or hydrochloric acid. The reaction equation is as follows:
CH3COOH CH3CHOHCH3 → CH3COOCH(CH3)2 H2O
2. Process
The manufacturing process of isopropyl acetate mainly includes the following steps:
1. Ingredients: Add quantitative acetic acid and isopropanol to the reactor, and add the catalyst at the same time.
2. Reaction: Acetic acid and isopropanol are sufficiently reacted under stirring and heating to produce isopropyl acetate and water.
3. Separation: After completion of the reaction, the reaction solution was cooled to room temperature, and the layers were separated to give an upper layer of isopropyl acetate and a lower layer of aqueous phase.
4. Washing: The upper layer of isopropyl acetate was washed with alkaline water to remove acidic impurities therein.
5. Drying: The washed isopropyl acetate was dried with a drying agent to obtain the pure isopropyl acetate product.
3. equipment selection
the manufacture of isopropyl acetate requires the selection of appropriate reactors and stirring equipment to ensure the smooth progress of the reaction and product quality. At the same time, it is necessary to select suitable separation, washing and drying equipment to ensure the purity and yield of the product.
4. operating conditions
In the production process of isopropyl acetate, it is necessary to control certain operating conditions, including reaction temperature, reaction time, catalyst dosage, stirring speed, etc. The control of these operating conditions is essential to improve product quality and yield.
5. safety production and environmental protection requirements
the manufacturing process of isopropyl acetate involves acids, organic solvents and other hazardous substances, so it is necessary to strictly comply with safety production and environmental protection requirements. The production process needs to be closed to avoid leakage and volatilization. At the same time, it is necessary to strengthen ventilation and exhaust gas treatment to reduce the impact on the environment and worker health.
6. economic benefit analysis
The manufacturing economic benefit of isopropyl acetate is closely related to raw material cost, production scale, technical level and other factors. In the production process, it is necessary to improve economic efficiency by optimizing the process, improving equipment utilization, and reducing energy consumption. At the same time, it is also necessary to pay attention to factors such as market demand and price fluctuations, and formulate reasonable production and sales plans.
In short, the manufacture of isopropyl acetate requires knowledge of the reaction principle, process flow, equipment selection, operating conditions, etc., as well as compliance with safety production and environmental protection requirements to improve economic efficiency. By continuously optimizing the production process and strengthening management, we can produce high-quality, high-purity isopropyl acetate products to meet the needs of medicine, pesticides, spices, dyes and other fields.